數控焊接設備主要部分特點以及注意事項
來源:http://gouteli.cn/ 發(fā)布時間:2023-07-04 瀏覽次數:0
數控焊接設備應用后,焊接件的外觀和內部質量都有了很大的提高。焊接設備保證了質量穩(wěn)定,降低了勞動強度,改善了工作環(huán)境,降低了手工焊接技能和生產成本,提高了生產效率。下面來講講山東數控焊接設備主要部分特點以及注意事項。
After the application of CNC welding equipment, the appearance and internal quality of welded parts have greatly improved. Welding equipment ensures stable quality, reduces labor intensity, improves work environment, reduces manual welding skills and production costs, and improves production efficiency. Next, let's talk about the main characteristics and precautions of Shandong CNC welding equipment.
數控焊接設備的主要部件和特點
Main components and characteristics of CNC welding equipment
1.焊接電源。其輸出功率和焊接特性應與建議的焊接工藝相匹配,并應安裝與主控制器相連的接口。
1. Welding power supply. Its output power and welding characteristics should match the recommended welding process, and an interface connected to the main controller should be installed.
2.送絲機及其控制和調速系統(tǒng)。送絲速度控制精度高的送絲機控制電路應增加速度反饋
2. Wire feeder and its control and speed regulation system. Speed feedback should be added to the control circuit of wire feeder with high precision in wire feeding speed control
3.焊接機頭使用其移動機構。它由焊頭、焊頭支撐架、懸掛架等組成。它位于焊接頭機構中,其驅動系統(tǒng)應采用配有編碼器的伺服電機
3. The welding machine head uses its moving mechanism. It consists of a welding head, a welding head support frame, a suspension frame, etc. It is located in the welding head mechanism, and its driving system should use a servo motor equipped with an encoder
4、焊件運動或山東位移機構。 例如,焊接滾輪架、頭尾架翻轉機、旋轉平臺和定位器等。移動定位器應由伺服電機驅動
4. Weldment movement or Shandong displacement mechanism. For example, welding roller frames, head and tail frame flippers, rotating platforms, and locators. The mobile locator should be driven by a servo motor
5.焊件夾緊機構
5. Weldment clamping mechanism
6.主控制器。又稱系統(tǒng)控制器,主要用于各部件的聯(lián)動控制,焊接過程的控制,主要焊接參數的設定、調整和顯示。必要時,可以擴展控制功能,如故障診斷和人機對話。
6. Main controller. Also known as a system controller, it is mainly used for the linkage control of various components, the control of welding processes, and the setting, adjustment, and display of main welding parameters. If necessary, control functions can be extended, such as fault diagnosis and human-machine dialogue.
7.計算機軟件。焊接設備中常用的計算機軟件包括:編程軟件、功能軟件、工藝方法軟件和**系統(tǒng)等。
7. Computer software. The commonly used computer software in welding equipment includes programming software, functional software, process method software, and * * systems.
8、焊頭導向或跟蹤機構。自動電弧壓力控制器、焊槍擺動器和監(jiān)控系統(tǒng)
8. Welding head guidance or tracking mechanism. Automatic arc pressure controller, welding gun swinging device, and monitoring system
9.輔助設備。如數控焊接設備的送絲系統(tǒng)、循環(huán)水冷系統(tǒng)、焊劑回收和輸送裝置、焊絲托架、電纜軟管和拖板。
9. Auxiliary equipment. For example, the wire feeding system, circulating water cooling system, flux recovery and conveying device, wire bracket, cable hose, and drag plate of CNC welding equipment.
數控焊接設備的注意事項:
Precautions for CNC welding equipment:
1.靈活多樣的焊接方法,同時支持點焊和拖焊(拉焊)。焊接設備的所有工藝參數可由客戶設定,以適應各種困難的焊接操作和微焊接工藝。所有焊接參數可隨焊點坐標程序一起讀取和保存,從而實現(xiàn)焊接操作的靈活性。
1. Flexible and diverse welding methods, while supporting spot welding and drag welding (pull welding). All process parameters of the welding equipment can be set by the customer to adapt to various difficult welding operations and micro welding processes. All welding parameters can be read and saved together with the welding point coordinate program, thereby achieving flexibility in welding operations.
2.烙鐵組件可以在任何角度和任何方向進行調節(jié),控制烙鐵組件的R軸,并在360度自由旋轉。焊接次數、預熱時間和焊接時間可以根據不同的焊盤和元器件任意設定,實現(xiàn)了一塊板上多個焊點的復雜焊接過程,實現(xiàn)了焊接操作的多樣化。
2. The soldering iron component can be adjusted at any angle and direction, controlling the R-axis of the soldering iron component and rotating freely at 360 degrees. The welding frequency, preheating time, and welding time can be arbitrarily set according to different pads and components, achieving a complex welding process of multiple solder joints on a board and achieving diversification of welding operations.
3.四軸/五軸聯(lián)動機械手和焊接設備均采用伺服驅動和運動控制算法,有效提高了移動端焊頭的定位精度和重復精度,實現(xiàn)了三維空間任意焊點的定位。
3. The four/five axis linkage manipulator and welding equipment both adopt servo drive and motion control algorithms, effectively improving the positioning accuracy and repetitive accuracy of the moving end welding head, and achieving the positioning of any welding point in three-dimensional space.
相信大家通過上述內容的詳細介紹,大家對數控焊接設備的主要部分特點以及注意事項都有新的了解以及更多深入的認識,想要了解更多關于焊接設備的應用范圍以及技術支持,請多多關注我們網站http://gouteli.cn。
I believe that through the detailed introduction of the above content, everyone has a new understanding and deeper understanding of the main features and precautions of CNC welding equipment. If you want to learn more about the application scope and technical support of welding equipment, please pay more attention to our website http://gouteli.cn .
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