自動(dòng)焊接設(shè)備對(duì)電機(jī)有影響嗎
來(lái)源:http://gouteli.cn/ 發(fā)布時(shí)間:2021-11-11 瀏覽次數(shù):0
焊接,是電機(jī)產(chǎn)品繞組加工中非常重要的工序,無(wú)論是成型繞組還是散嵌繞組,無(wú)論是繞組與引接線的連接,還是繞組中本線之間的連接,焊接都是非常重要的環(huán)節(jié),在故障電機(jī)分析處理過(guò)程可以發(fā)現(xiàn),由于焊接質(zhì)量不佳導(dǎo)致的電氣故障也不在少數(shù)。
Welding is a very important process in the winding processing of motor products. Welding is a very important link whether it is formed winding or embedded winding, whether it is the connection between winding and lead wire, or the connection between this line in winding. It can be found in the process of fault motor analysis and treatment that there are many electrical faults caused by poor welding quality.
不同的電機(jī)生產(chǎn)企業(yè),對(duì)于該環(huán)節(jié)的處理工藝不盡相同,但處理的原理大致相同,即先將電磁線的本身的絕緣層進(jìn)行清理,無(wú)論是漆包線還是繞包線,該環(huán)節(jié)都是比較麻煩的,特別是對(duì)于多匝并繞的情況,電磁比本身絕緣的清理特別困難,有的廠家采用刮刀,有的廠家采用化學(xué)方式,但無(wú)論那種,效率都是非常低下的,更為嚴(yán)重的是,當(dāng)電磁線絕緣層處理不徹底時(shí),焊接的效果較差,半成品檢查及電機(jī)出廠試驗(yàn)時(shí)不一定能暴露出問(wèn)題,電機(jī)運(yùn)行過(guò)程中較容易出現(xiàn)故障。
Different motor manufacturers have different treatment processes for this link, but the treatment principle is roughly the same, that is, clean the insulation layer of the electromagnetic wire first. Whether it is enamelled wire or wrapped wire, this link is more troublesome, especially for the case of multiple turns and winding, the cleaning of the electromagnetic insulation is particularly difficult. Some manufacturers use scrapers, Some manufacturers use chemical methods, but no matter which kind, the efficiency is very low. What's more serious is that when the insulation layer of electromagnetic wire is not completely treated, the welding effect is poor, the problems may not be exposed during semi-finished product inspection and motor factory test, and the motor is prone to failure during operation.
針對(duì)該問(wèn)題,的焊接設(shè)備應(yīng)運(yùn)而生,該設(shè)備焊接過(guò)程中,采用高溫加熱的方式清理掉電磁線上的絕緣層,并采用熱熔方式實(shí)現(xiàn),將被焊接對(duì)象熔為一體,是一種非常和可靠的焊接方式。大多數(shù)自動(dòng)焊設(shè)備應(yīng)用了逆變電源技術(shù)及微電子控制技術(shù),具有控制精確、工藝適應(yīng)性廣且、、穩(wěn)定、操作簡(jiǎn)便等諸多優(yōu)點(diǎn)。
To solve this problem, professional welding equipment came into being. In the welding process of the equipment, the insulating layer on the electromagnetic line is cleaned by high-temperature heating, and the hot melting method is adopted to melt the welded object into one. It is a very efficient and reliable welding method. Most automatic welding equipment applies inverter technology and microelectronic control technology, which has many advantages, such as accurate control, wide process adaptability, energy saving, high efficiency, stability, simple operation and so on.
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